Production Optimization with IoT and AI

IoTAISoftware

30% reduction in production time through the implementation of an integrated real-time monitoring and optimization system.

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Production Optimization with IoT and AI

The Challenge

The client needed to optimize production processes by reducing downtime and improving the overall efficiency of the production line.

  • Lack of real-time visibility on machine status
  • Difficulties in maintenance planning
  • Waste of materials and resources

The Solution

We developed an integrated system that combines:

  • IoT sensor network for continuous monitoring
  • Real-time dashboard for production control
  • AI algorithms for fault prediction and optimization

The Results

30%

Reduction in production time

45%

Reduction in machine downtime

25%

Energy savings

Technical Details of the Solution

Hardware Used

  • • Current, temperature and vibration sensors
  • • Industrial IoT gateways
  • • PLC with custom interface
  • • Computer vision systems

Developed Software

  • • Real-time data acquisition system
  • • Monitoring dashboard
  • • Predictive algorithms
  • • APIs for existing systems integration

Integrations

  • • Company ERP
  • • Existing MES system
  • • Historical database
  • • Quality system
The implementation of the optimization system has completely transformed our production. Real-time visibility and AI predictions have allowed us to make more informed decisions and significantly reduce operational costs.

Metal Carpentry

Operations Director

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