LoadBank Automation System for Electrical Generator Testing

AutomationIoTEmbedded

Development of an innovative control and automation system for resistive loadbanks, with remote testing capability and integrated data analysis according to ISO 8528-6 standards.

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LoadBank Automation System for Electrical Generator Testing

The Challenge

IRE Resistor needed an advanced system for automated testing of electrical generators, both during commissioning and routine maintenance, complying with ISO 8528-6 standards.

Need for precise control of resistive loads
Requirement for accurate real-time measurements
Need for remote operation for installations in difficult-to-access locations

The Solution

We developed a complete solution that includes:

Custom electronic board for precise load control
High-precision measurement system for voltage, frequency, and power
Control software with touch interface and remote management

The Results

Response time precision

100%

ISO 8528-6 compliance

24/7

Continuous monitoring

Technical Details of the Solution

Developed Hardware

• Custom electronic board for load control
• Multiparametric measurement system
• Integrated touch screen interface
• Secure remote connectivity

Implemented Software

• Custom embedded operating system
• Touch-based user interface
• Data logging and analysis system
• Industrial communication protocols

Innovative Features

• Remote software updates
• On-board data analysis
• Multi-purpose adaptability via software
• Integration with SCADA systems

The solution developed by TechMakers has revolutionized our approach to generator testing. The ability to operate remotely and analyze data directly in the field has significantly optimized our testing and maintenance processes.

Mauro Mantovani - Ire Resistors

R&D Department Director

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